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Synthetic Gypsum Gypsum Doesn't Have To Come From A Mine. It Can Be Made Too. The process of making American Gypsum's Synthetic Gypsum (FGD Gypsum) at our Georgetown, SC facility starts at our partner power plants, where SO2 gas (sulfur dioxide) is passed through limestone that is sprayed in the air pollution control scrubber stack.

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Synthetic gypsum, which is now used in about 30% of drywall, is a byproduct of coal-fired power plants. It is sometimes confused with fly ash—another coal combustion product that's been in the news recently—but the two have very little in common.

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Natural gypsum : CaSO 4. 2H 2 O Taking the example of synthetic gypsum manufacturing by power plant As the power plant has the excess SO 2 produced at the plant, these gases are called as Flue gases which are exposed to slurry of hydrated lime. This lead s to the formation of calcium sulphite (CaSO 3. ½ H 2 O)